The other day Linda from Purchasing came to me with a problem: Lou from Operations needed to source a replacement for a shorted diode on a switching power supply. The darned thing was marked with a strange part number that no amount of Googling could decipher.
There was a recognizable logo marking, but that manufacturer could not provide a data sheet. The part number was from a previously acquired company and was unique to a specific customer. We were on our own.
Fortunately there was a second identical unit in for repair, and Lou was able to provide me with a good diode of the same type. Now all I had to do was figure out what it was. A standard rectifier diode? A zener? Schottky? Reverse voltage breakdown rating? Junction capacitance? Recovery time?
From the DO-41 package size it was easy to deduce that the rating was a watt. It was also easy to inject various currents and measure the forward voltage drop to determine that it was not a Schottky diode. Hooking up a few power supplies in series and gradually increasing the reverse voltage (with adequate series current limiting resistance in case a zener threshold was reached) proved it was not a zener diode – at least not below 200 volts.
The required PIV rating could be resolved by initially substituting a test diode with a high voltage rating, and scoping later.
This left only the unknown junction capacitance, Cj, and reverse recovery time, Trr. This is the time that a diode remains conducting when suddenly switched from forward to reverse biased. I had to figure out a way to measure these parameters. Not with exotic equipment; just enough to get in the ballpark – in other words, a function generator with a falltime of 40ns, and a 100MHz scope, which was all I had to work with.
The test setup was easy: Drive the diode-under-test (DUT) with a 5V pulse – DC offset set mostly negative to bias the diode on only during positive peaks. Scope both sides of the DUT and trigger on the turn-off edge. Varying the DC voltage offset controls the DUT forward voltage and conduction current. Measure the DUT conduction current as the voltage dropped across its series 50Ω resistor.
The first thing to do was to characterize the test setup. How does a Mickey Mouse® test like this relate to real diodes? That was determined by first measuring some known DUTs for comparison and determining the validity of the setup. I tested the following DUTs and found the results quite interesting:
- 1N4002 – standard everyday rectifier with specified Cj of 15pF and unspecified Trr
- 1N4148 – high-speed switching diode with specified Cj of 4pF and Trr of 8ns
- MUR880 – high current, fast recovery rectifier diode with specified Cj of 300pF and Trr of 200ns
- The mystery DUT
The time scale of 100ns/div is constant for all images for ease of comparison.
For future reference, a 120pF capacitor was temporarily added across the DUT, then removed for the remaining measurements. The blue current was due only to the capacitance and must be distinguished from reverse current.
The pulse generator DC offset was set 400mV more positive to just begin turning the DUT on. The high yellow portion at left just before the falling edge shows the 400mV forward voltage across the DUT. The large voltage step results in a small reverse current flowing.
The DC offset raised 100mV to turn the DUT on harder, Vf = 500mV. Reverse current of 2V/50Ω = 40mA, lasts for about 100ns.
The DC offset is raised another 100mV to turn the DUT on even harder, Vf = 600mV. Now the reverse current reaches 60mA and the recovery time has become very noticeable.
Raising the DC offset another 100mV for Vf = 700mV, forward current = 16mA. The harder the diode is driven into forward conduction, the longer the reverse recovery time. The above plot shows the DUT is conducting for about 1200ns, with about 600mV across the junction before it starts turning off.
This shows how a standard rectifier diode is fine for use at 50 or 60Hz, where the gradual smooth change into reverse bias takes much longer than the diode’s Trr. But you can see that in abrupt switch mode operation, the diode becomes a virtual short circuit for a large percentage of the cycle period. Not good.
Now let’s compare the above to a 1N4148.
DC offset adjusted to turn the 1N4148 on hard, Vf = 800mV, If = 20mA. There is no measureable reverse recovery time at this edge speed.
DC offset and amplitude adjusted to turn the 1N4148 on hard to the limit of the pulse generator, the 50 ohm termination at the DUT input was temporarily removed for maximum forward current of 100mA, still no measureable reverse current. Note the scale has been temporarily changed to 5V/div.
Next let’s compare a MUR880.
The MUR880, Vf = 0 volts. The higher Cj causes current flow at the falling edge — about 100pF worth based on the value measured previously for the 120pF capacitor — better than the data sheet spec of 300pF.
The MUR880 turned on hard, Vf = 600mV, If = 20mA. Trr is about 200ns as per the data sheet.
The MUR880 driven to the limit of the pulse generator as before. If and Irr are both 100mA. Scale temporarily changed to 5V/div. The reverse recovery time is still 200ns as expected.
The small Trr makes this diode suitable for high current switchmode use, but even so, one of the limits to the operating frequency is how fast the diodes come out of conduction. Synchronously driven FETs instead of diodes can overcome this limitation.
For More Details: Easily measure diode capacitance and reverse recovery